In the constant search for efficiency and sustainability, the automotive industry continues to innovate in methods to produce high-quality components. One of these components is the automobile steering wheel, which has undergone significant improvements over time. Concentrol introduces the new water-based release agent for leather foam used in the manufacture of steering wheels.
Traditionally, the process of manufacturing a steering wheel begins with the creation of a metal skeleton made of magnesium, aluminum or steel. Then, using a robot, the foaming is done with the polyurethane foam covering the skeleton, through an injection molding process and subsequently the horn system is installed, as well as the sensors. During this process, it is crucial to use a mold release agent to ensure that the foam does not adhere to the mold, and this is where Concentrol’s new water-based mold release agent shines.
Key properties
This new release agent has a series of properties that make it a novel option. It offers optimal demolding performance , thus ensuring a more efficient manufacturing process . In addition, its low application rate and consumption translate into improved operating costs . Added to this is its compatibility with internal mold coatings and its optimal adhesion to leather covers, which is essential for high-end steering wheels.
The ability of this release agent to adjust the gloss level of the final product and offer a better feel to the touch, making the user experience more pleasant. In addition, it prevents defects such as white spots and has a tin content of less than 0.1% , making it safer and more ecological.
A value proposition
The introduction of the new water-based release agent in the manufacture of automobile steering wheels marks an improvement in terms of efficiency and sustainability . This product offers high release performance, which facilitates the manufacturing process .
The true added value of this release agent lies in its commitment to sustainability and safety. By eliminating flammability risks and significantly reducing emissions of volatile organic compounds (VOCs) , this solution
Concentrol is deeply committed to research and development , considering innovation as a key pillar to achieve a more sustainable and efficient future. This orientation towards R&D not only drives the creation of new products and technologies, but also allows for the continuous optimization of existing processes and solutions . With sustained investment in this area, the company remains at the forefront of technological advances, always looking for ways to improve both product performance and its environmental footprint.
This approach is not limited to the company’s internal operations. Concentrol establishes strategic collaborations with academic institutions, research centers and other industrial actors. These alliances foster an environment of joint learning and development, allowing the company to stay up-to-date with the latest advances and quickly adapt to changing market requirements and environmental regulations .
The company sees innovation as a path to achieving broader impact, helping to solve global challenges such as climate change, manufacturing safety and long-term sustainability. Concentrol innovates with chemistry to generate a positive impact on society and the planet.
